YO4HFU
VARIOUS DIGITAL SAMPLING STEREO CODERS

May 2020 Update

 


Below examples I hope to be useful for the amateur interested to build/experiment a good stereo coder and to learn about oversampling "modulators". This web page contains information only for educational purpose!

The most important parameters of digital stereo coders are sampling rate and how many bits are used to generate 38KHz L-R subcarrier. High sampling rate is preferred, harmonic level decrease and MPX signal is easier to be filtered. Do not use high order filters to clean MPX channel (poor phase linearity). Sampling stereo coders are frequently manufactured because offers good S/N ratio, excellent dynamic, stable operation, low harmonic level. Unfortunately is difficult to find free information about this subject. I will try to share my experiments about some stereo coders.

Update 05.2020 - My old 4067 16x Stereo Coder deleted. Not recommended design due to wrong logic sequence, poor supression of carrier.

1. Katruud (or similar schematic) 8X stereo coder
8x oversampling DSB generator with 4051 multiplexer. During simulation, Left and Right audio channels were connected to +5V/-5V.
Frequency of clock signal 152KHz.

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2. CD4067 16X digital DSB generator
Below, other 16X oversampled DSB generator with 4067. This version is frequently posted over Internet. Usually 4067 is supplied with +/-7,5V.
Clock signal necessary for 16X at 38KHz is 304KHz. Input operational amplifiers were not used during simulation.




3. David III 16X Stereo Generator
Now one example of sampling technique using 608KHz clock, but in this case is generated sinusoidal 19KHz pilot tone.
32 samplings per period are performed for pilot tone. Entire 608KHz pulse is necessary for one sample step. DSB 38KHz multiplexer working in same mode, but with 16x oversampling and 608KHz clock.
For more details read “Inovonics David III 718 FM Stereo Processor/Generator”, can be downloaded from Internet. Digital block built up with 4028/4029/4051 CMOS integrated circuits, differential power supply for 40xx circuits (+/-9V ?) and interesting digital logic was implemented.
If you like to build this professional Stereo Generator, i drew the PCB but wasn't yet tested. Send me one email...
Update 26.11.2016: David III Clone was tested with very good results! Please check my page: DAVID III Stereo Coder.
Update 13.12.2016: In the next image, Zero Center is wrong. Correct position of zero line is with one step above, at 15 and 31 level. Symmetry is poor due simulation.


Sometimes, digital synthesis of 38KHz subcarrier and 19KHz pilot is succeeded by "Sample & Hold" filtering. Digital noise generated during switching resistor taps can be eliminated. After S&H circuit, a simple LC low pass filter is required.
In the next image, both DSB and Pilot signals are filtered at 608KHz. Switches SW1,2 are turned ON for one-half of one clock cycle at the center of each stepped pilot waveform sample. This charge 330pF capacitor to the sample voltage value, which is held by operational buffer until next center sample is taken. Center sampling eliminates integration of switching noise that is concurrent with leading/trailing edges of the waveform steps.

 

 

4. DB ELETTRONICA TELECOMUNICAZIONI PM1000 SERIES
Pilot tone 19KHz is composed from 16 digital steps, inverted and after combined in order to result 32 steps full "sine". Pilot tone and MPX are cleand by S&H at 608KHz. Resistors R13 and R15 are used to adjust 19KHz symmetry / null crossover.
PM1000 exciter is very interesting and I intend to build entire stereo coder type "9506". Audio 15KHz elliptical LPF is same with Inovonics 705/715/718. MPX 38KHz generator use 8 precision resistors to obtain 16x oversampling.



5. Rohde & Schwarz NU002-B exciter, similar 14X Phatom FM stereo coder
Simulation of R&S professional stereo coder 14x oversampled. Switching performed with FETs BSR56 (BF245C) and 4015 counters. Clock signal: 532KHz.




Rohde & Schwarz NU002-B
Phantom FM 14x Stereo Coder 1998

6. CTC30 Stereo Coder
Stereo coder module (hybrid?) used inside of professional RVR SDC100 stereo/RDS coder or Elettronika PLL-CS FM exciter. DSB/Pilot generator is similar with unknown Kathrein stereo exciter.
Sampling rates are 8x DSB and 16x PILOT. CTC30 & Katruud 8x are using same design for 38KHz DSB generator. As a rule 4.864MHz or 2.432MHz quartz oscillator is required for clock.
Note: JP2 connector equivalence between internal schematic and application note Pin 1 = 27, Pin 13 = 15.





CTC30-1 datasheet
CTC30 internal schematic diagram!
SDC100 stereo coder schematic
, view of SDC100 PCB (CTC30 located under board), similar RVR main board.
Elettronika PLL-CS MPX schematic and internal view

 

7. BEXT XT150S

Bext XT150/S service manual reveals 2 versions for stereo coder option:
- 1st version SDC30 use 4053 CMOS switches and 4015 shift registers. Adjustement resistors: P3-Balance 38KHz, P4-19KHz phase, P5-level 19KHz external output, P6- level 19KHz pilot. Pilot tone is generated at 32x and MPX 16x oversampled. The schematic diagram is simple and can be easy duplicated at home. Mono/Stereo switch and External MPX switches can be removed. Commun RST line 4015 must to be connect to GND for stereo operation. Q1 FET is neccesary only for Mono/Stereo switching. IC20A removed, IC20B bypassed if Left External MPX input is not required. Power supply is simple rail +15V, virtual ground +7.5V simulated by IC3B. 15KHz Pasive LPF AF1...AF4 can be replaced by other LPF topology. IC18, IC19 LM393 are not required.



- 2nd version SDC30A002 use IRV30CT (CTC30) stereo coder module (SM page 136). Same schematic inside of RVR-BEXT TEX100 FM Exciter.

MPX Clipper built with CA3096.


BEXT 150 Stereo Coder Schematic vers.1
BEXT XT150S FM Exciter - Service Manual


8. Stereo Coder controlled by Walsh function




Russian Walsh StereoCoder - received from Toomas S. 2018
Pilot tone Walsh 8x filtered by LC tank. MPX is oversampled at 4x (2 levels).

SBS FM30 (SBS MPX5) Stereo Exciter
- Eddystone Broadcast
Pilot tone 16x and MPX 8x oversampled. Walsh sequence generated by 4060/XOR 74HC86. The exciter is similar with TX 150/300 Broadcast Warehouse or TX5 FM BW Broadcast which are controlled by PIC uC . Pilot tone generator use only 4 resistors switched according Walsh function. Proteus simulation reveals exactly same waveforms compared with CTC30, but using less number of resistors!

FM-25 Stereo Exciter - Broadcasting Solution Electronics
Square wave 19KHz is generated by 74HC4520 clocked at 38KHz and then active bandpass filtered (square / sine conversion), pilot tone THD<0.1%. MPX 16x derived from 74HC4015/74HC32/74HC74/ 2 x 74HC4316 and 7 resistors. Main 532KHz clock signal is obtained by 74HC4520 from 4.256MHz quartz oscillator. Left / Right audio Elliptical LPFs have similar topology with Inovonics / DB Electronica.


Simple 4066 stereo coders are not recommend because chopped waveform has sharp edges so it will have a lot of odd harmonics. These extraneous harmonics dirty up the signal.
Extra energy in the wrong place means that we waste transmitter power and we also limit the maximum modulation deviation for the signals we really want to transmit. Reduction of harmonic content can be observed when weighted oversampling technique is used.

Conclusion after various stereo coders were compared: high performance units have MPX 16x oversample, pilot tone 32x oversample (or narrow active 19KHz BPF) and posibility to adjust symmetry, harmonic null.


Do not forget:
1. A phase shift in the Audio MPX Chain causes loss of Channel Separation.
2. A change in gain over the 0-53 KHz region will negatively affect the Channel Separation.
3. MPX signal can't be processed (limit, pre-emphasis or compress). All the audio processing should have been done before the MPX process. Is possible to use soft MPX clipper only to keep maximum deviation less than +/-75KHz.
4. Hard limit process generate distortions (harmonics)! MPX clipper is sometimes called "safety clipper". Always the pilot signal must to be injected after MPX clipper.
5. Use TX exciters with good linearity of frequency modulation.
6. Audio input signal must to be pre-emphasis (50/75uS) and sharp 15KHz low pass filtered (brickwall filter). Audio filter needs to perform good 19KHz attenuation, in order to avoid any interference between audio program and 19KHz pilot tone.
All low pass filters exhibit a certain amount of overshoot and ringing when presented with complex input waveforms. Some techniques can be used to compensate overshoot effect. Left and right channels need to be adjusted for same gain/phase performances.
7. Choose monitor FM receiver with good performances regarding channel separation and S/N ratio. In this way is possible to make correct adjustments of stereo coder.
8. It's recommended to set high output level of stereo coder and adjust lower sensitivity on the exciter, rather than set low output level and adjust high sensitivity of the exciter.


MISCELLANEOUS SCHEMATICS


15KHz active LPF Katruud
15KHz Low Pass Filter with pre-emphasis
15KHz LPF - Sprint Layout PCB

15KHz active LPF Rohde & Schwartz NU002-B
R&S Audio Section

PLL clock oscillator
Universal solution to drive digital stereo coders using 4,332MHz resonator. Clock signals are generated by 4046 VCO/Phase comparator - PLL. Main oscillator uses a 4,332MHz crystal, very easy to find in any FM receiver with RDS decoder.
In this way is possible to avoid necessity of special crystal, hard to find. Square wave available output frequencies: 19, 38, 76, 152, 304, 608KHz.
PLL clock oscillator Schematic
PLL clock oscillator PCB

FM STEREO BROADCASTING EQUIPMENTS - SCHEMATICS COLLECTED FROM INTERNET.
***PLEASE SEND ME ANY OTHER INTERESTING INFO ABOUT STEREO CODERS***


INOVONICS DAVID III 718 (Stereo Coder)
INOVONICS DAVID I 715 (Stereo Coder)
- read Calibration Chapter
INOVONICS 705 (Stereo Coder)
PM300 DB ELETTRONICA (Stereo Exciter)
- schematic mistakes, internal photo
PM1000 DB ELETTRONICA (Stereo Exciter)
R&S NU002-B (Stereo Coder section)

RVR SDC100 (RDS/Stereo Coder)
ELETTRONIKA PLL-CS (Stereo Exciter)
BROADCASTING SOLUTION ELECTRONICS FM-25 (Stereo Exciter)
BROADCASTING SOLUTION ELECTRONICS FM-100 (Stereo Exciter)
ELENOS ELC40 (Stereo Exciter)
INOVONICS 531 (Modulation Analyzer)
INOVONICS 260 (Audio Processor)
EDDYSTONE BROADCAST SBS FM-30 (Stereo Exciter)
BROADCAST WAREHOUSE TX 150/300 (Stereo Exciter)
BW BROADCAST TX5 FM (Stereo Exciter)
BEXT XT150/XT150S FM Exciter (Stereo Exciter)

 

 

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