...under perpetual construction.
coilgen is a small program which generates fasthenry input files for simulating coil structures. It can be used, for example, to calculate the inductance of a variometer under different positions of the coils.
The coil geometry is read from the configuration file coilgenrc: this text file contains a row for every coil in the system; everything after a # character is considered a comment and thus ignored.
The format of the coil description lines is:
diameter length turns wire_diameter centre_x centre_y centre_z
For example, my main variometer is composed of two concentrical coils; the bigger one has 62 turns of 48.5 cm diameter and is 26.5 cm long, while the smaller has 57 turns of 33.0 cm diameter and is 24.0 cm long. Wire diameter is 2 mm for both coils.
The coilgenrc file for this configuration is:
0.485 0.265 62 2e-03 0.0 0.0 0.0 0.33 0.24 57 2e-03 0.0 0.0 0.0
Note that coils centers are at the origin, but this is not important, as long as the relative positions are correct...
coilgen accepts also some command line parameters; usage is:
coilgen [options] [outfile]
where options can be:
-d n : use n segments per turn (default is 16)
-h : print usage help
-v : print version information
Simulation frequency is fixed to 0.1592 Hz, so the resulting impedance value is numerically equal to the inductance.
If the outfile parameter is not specified, output goes to stdout; the output can be piped directly to fasthenry, like:
coilgen | fasthenry
For the above command the resulting output from fasthenry is:
Running FastHenry 3.0 (29Sep96) Date: Mon Sep 24 22:02:39 2001 Host: pc Solution technique: ITERATIVE Matrix vector product method: MULTIPOLE Order of expansion: 2 Preconditioner: ON Error tolerance: 0.001 No input file given. Reading from stdin... Title: * File generated by coilgen, Mon Sep 24 22:02:39 2001 all lengths multiplied by 0.001 to convert to meters Total number of filaments before multipole refine: 1902 Total number of filaments after multipole refine: 3804 Multipole Summary Expansion order: 2 Number of partitioning levels: 3 Total number of filaments: 3804 Percentage of multiplies done by multipole: 100% Scanning graph to find fundamental circuits... Number of Groundplanes : 0 Number of filaments: 3804 Number of segments: 3804 Number of nodes: 3806 Number of meshes: 2 ----from tree: 2 ----from planes: (before holes) 0 Number of conductors: 2 (rows of matrix in Zc.mat) Number of columns: 2 (columns of matrix in Zc.mat) Number of real nodes: 3806 filling M... filling R and L... Total Memory allocated: 34262 kilobytes Frequency = 0.1592 Forming sparse matrix preconditioner.. conductor 0 from node n992 Calling gmres... 1 2 conductor 1 from node n0 Calling gmres... 1 2 All impedance matrices dumped to file Zc.mat Times: Read geometry 1.75 Multipole setup 236.45 Scanning graph 0.02 Form A M and Z 0.15 form M'ZM 0 Form precond 0.14 GMRES time 13.34 Total: 251.85
And the fasthenry output file Zc.mat is:
Row 2: n992 to n1903 Row 1: n0 to n991 Impedance matrix for frequency = 0.1592 2 x 2 0.408091 +0.00182523j 1.03128e-19 +0.00069845j -1.67805e-19 +0.000698737j 0.255256 +0.00088569j
So the first coil has an inductance of 1.826 mH, the second 886 µH and the mutual inductance between the two is 699 µH. These results can be compared with the formulas reported by Terman  and used in my variometer design form which gives 1.842 mH, 896 µH and 703 µH respectively. The difference between the two methods is about 1 % maximum; note that the analytical formulas yield higher number than the electromagnetic simulation, probably because the former are based on the current sheet approximation, which requires closely spaced turns, and here the winding pitch is about 4.2 mm with a wire diameter of only 2 mm so the inductance will be slightly overestimated.
Since the system geometry description to fasthenry can only be made in term of segments (straight conductors), every round turn is approximated by coilgen with a polygon, whose number of sides can be varied with the -d option. Of course, more sides means better approximation, but at the price of more time spent in the calculations; I have done some fasthenry simulations to show how the calculated inductance, time, total number of segments and memory allocated change with the number of segments per turn, using the following configuration file:
0.485 0.265 62 1e-03 0.0 0.0 0.0 0.33 0.24 57 1e-03 0.0 0.0 0.0
This is almost the same coil configuration as the previous example, with the wire diameter changed to 1 mm.
|||F.E. Terman, "Radio Engineers' Handbook," London, McGraw-Hill, 1st ed., Sep. 1950.|