WX200 / WM918 Rain Sensor



A number of people have wondered how to improve the accuracy of the rain gauge.
Some gauges have been reported to read up to 25% less than they should as compared to a Commercial Collection Vessel.
Part of the reason for inaccuracy is that these units are molded BLACK plastic - if ANY sunlight strikes it, it will quickly absorb heat. Wrapping the gauge in Tin Foil to reflect HEAT away, will greatly lessen the likelyhood of this problem.











White Rain Sensor
Black Rain Sensor
Rain Gauge Opto-coupler
Ted Meyer came up with this mod because he was getting rainfall indications in spite of the fact that it hadn't rained. With further investigation he determined that the false rain signal was being generated whenever he started large electric motors like his air compressor. Aside from this mod his station is out-of-the-box original equipment. This mod requires soldering and very basic familiarity with electronics.

Problem False rain readings
Explanation The wind speed and rain gauge circuits are, by poor design, very susceptible to interference. The short version is the 'normally open' wires connected to the high impedance inputs of the MPU act like antennas.
Since the two circuits are nearly identical random interference may effect both but evidence of a problem is usually only detected on the rain gauge. In this particular situation nearby electrical equipment is producing a pulse on the rain gauge circuit that the micro-processor unit (MPU) detects as a valid bucket flip. The wind speed circuit is probably also getting some extra pulses but these are not detectable in the thousands of valid pulses.
A large book could be written about all the types of interference that can prey on your weather station. This mod may help other forms of interference but I don't know for certain. According to Ted this mod has completely eliminated false rain readings in his situation.
The Fix This mod places an opto-coupler between the rain gauge and the MPU. This works because it lowers the impedance that the "antenna" is connected to. Small induced voltages are not able to forward bias the diode but the reed switch will.
The schematic WM918 Main B.gif has the wiring info for this mod.
What you'll need:
Soldering iron, common tools, razor knife
24 AWG wire, preferable stranded
Heat shrink tubing or electrical tape
Glue
Opto-coupler - 4N35 or similar
0.1µF ceramic capacitor
1. Unplug and open the main unit by removing the three screws on the back. The two halves are difficult to separate because the top edge has interlocking tabs. Pry gently while pressing the back half downward. Flatten the ribbon cables so the two halves will lay flat on the bench. The conductors in the ribbon cables will not tolerate repeated bending or flexing.
2. The 4N35 is a 6 pin dual in line (DIP) package. It can be glued dead-bug style (upside-down) in the bottom corner of the front case adjacent to the two electrolytic capacitors. First, solder the capacitor across pins 2 and 4 (not polarity sensitive) then attach wire leads on the four appropriate pins. Insulate the joints with tape or heat shrink tubing.
3. Glue the chip in place.
4. Using a razor knife cut the link between the two halves of jumper SP7. The half that is connected to J12 gets the wire from pin 2. The other half gets the wire from pin 5. Make sure these connections lay flat so as not to interfere with the ribbon cable when the unit is reassembled. Also check that a solder bridge has not reformed over SP7.
5. Pin 1 goes to 5.5V which can be found many places like the positive lead of C39. Pin 4 goes to ground which can also be found at C39.
6. Before closing up check that the rain gauge is working properly.
Additional Opto-couplers also come in dual packages so both the rain gauge and the wind speed circuits can be modified with one chip.


Disassembly
Disassembly is very strightforward. Remove the two screws that hold the outer collection section, and lift upwards. Inside you will see a see-saw arangement with a 'bucket' on each end. As these fill with water, the weight of the water causes the bucket to drop and empty, and the other side raises up to take it's place,
A small PCB contains a normally open reed switch, a 1k ohm resistor, and a 0.1uF ceramic capacitor, all coated with a form of varnish to prevent moisture corroding the connections.

Updated 11:58 16/9/2001.

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