WB4KDI Engineering Notebook

MFJ-949B Deluxe Versa Tuner II

General Information

The MFJ-949B is designed to match virtually any transmitter to almost any antenna, including dipoles, inverted vees, verticals, mobile whips, beams, random wires, and others fed by coax line, balanced lines, or a single wire. A 1:4 voltage balun is built in for connection to balanced lines. An antenna selector switch provides versatile antenna selection. A 50 ohm dummy load is built in for easy transmitter tuning. The MFJ-949B wilil handle up to 300 watts of RF output power from the transmitter from 160 through 10 meters. The SWR, forward power and reflected power meter provide measurement for SWR, forward and reflected power in watts.

SWR/Wattmeter

The meter on the MFJ-949B can be used with the tuner or by itself. To use the meter without the tuner set the ANTENNA SEL. to Coax 1 Direct or Coax 2 Direct.

To read forward transmitter RF output power, sumplty turn the meter FUNCTION switch to 30 or 300 on FWD. To read reflected power simply turn the FUNCTION switch to 30 or 300 on REF. The meter will read maximum of 30 watts on 30 and 300 watts on 300.

To read SWR, turn the FUNCTION switch to SET and adjust the SWR SEN. control for full meter scale deflection while transmitting, then turn the FUNCTION switch to SWR to read SWR. In order to have an accurate SWR reading, the SWR SEN. control must be set for full scale deflection whenever power level changes. Maximum sensitivity for the meter is approximately 5 watts. For power less than 5 watts, the SWR will not read accurately, however, minimum reading in the SWR position is minimum SWR.

NOTE:
The meter on the MFJ-949B is not intended for precision measurement. If precision measurement is desired, a precision meter must be used.

Antenna Selector

The ANTENNA SEL. switch allows selecting two coax antennas either direct or thru the tuner, a balanced line antenna or wire antenna or a built in 50 ohm dummy load. The 50 ohm dummy load is rated at 200 watts.

CAUTION:
DO NOT continously key for more than 2 minutes at a time. DO NOT operate the antenna selector switch while transmitting. DO NOT use the MFJ-949B for over 300 watts of RF output power, even in the Direct Coax or Dummy Load positions.

Installation

  1. Locate the tuner in a convenient location at the operating position. Avoid placing the tuner near microphones, speech processors, computers, TNC's or other RF sensitive devices.
    WARNING:
    If random wire or balanced feeders are connected directly to this tuner, position the tuner so the rear panel terminals can not be accidentally contacted by persons or conductors. When transmitting with random wire or balanced lines, the rear panel feed-through insulators can operate with high RF voltages. These voltages may cause serious RF burns. These high RF voltages may also damage anything contacting or within a half inch of the terminals.

  2. Install the MFJ-949B between the transmitter and the antennas. A coax line is connected to the transmitter and the SO-239 coax connector marked TRANSMITTER on the tuner.

  3. One or two coax fed antennas may be connected to the SO-239 coax connectors marked Coax 1 and Coax 2.
    NOTE:
    Coax 1 and Coax 2 antennas can be connected directly to the transmitter and by-passing the tuner by setting ANTENNA SEL. to Coax 1 Direct or Coax 2 Direct, respectively.

  4. A random wire (longwire) antenna may be connected to the five-way binding post marked WIRE. The random wire should be long, high, and as clear of surrounding objects as possible. For optimum operation, length of random wire should be quarter wave or longer for the operating frequency. Do not ground the random wire antenna. Make sure that the tuner is well grounded to the transmitter. A five way binding post marked GROUND is provided for ground connection. See the ANTENNA HINTS section for detailed suggestions on bringing a single wire feeder into the operating position.

  5. A balanced feedline (twin lead, open wire, or twin-axial line) may be connected to the two binding posts marked BALANCED LINE. Connect a jumper wire from the WIRE binding post, as indicated by the dotted line on the MFJ-949B, to one of the BALANCED LINE posts. This connection activates the internal 1:4 voltage balun.
    NOTE:
    Do not connect wire and balanced antenna's to the MFJ-949B at the same time, unless you want to apply power to both antennas at the same time. If a longwire or single wire feeder is used, be sure to remove the WIRE to BALANCED LINE jumper connection.

Using The MFJ-949B

CAUTION:
Never change the INDUCTOR or ANTENNA selector switch position while transmitting! Never apply more than 300 Watts to the MFJ-949B!

In any conventional "T" network tuner, maximum power handling and the smoothest tuning occurs when the capacitance in the network is as large as possible. In this tuner the TRANSMITTER and ANTENNA controls have maximum capacitance at position 0 (fully meshed), and minimum capacitance at position 6 (fully open). Be sure to use the highest possible capacitance for each band. This will provide the smoothest tuning, highest efficiency, and greatest power handling capability. The chart in the tuning instructions shows typical capacitor settings that can be used for each amateur band.

The INDUCTOR switch in the MFJ-949B has maximum inductance at position L and minimum inductance at position A. Less inductance is required as frequency is increased. If too little inductance is used, the tuner may not match the load properly. If too much inductance is used, the tuner will be "touchy" and power handling will be compromised. The chart in the tuning instructions shows typical INDUCTOR switch settings for each amateur band.

NOTE:
If your transmitter uses an adjustable output circuit it must be properly tuned into a 50 ohm load at the operating frequency. Proper tuning can be accomplished by placing the ANTENNA SEL. switch to the DUMMY LOAD position. Adjust the transmitter according to the manufacturer's instructions into the 50 ohm dummy load before adjusting the tuner. Always tune the transmitter at a low output power.

Most modern solid state transceivers do not require adjustments. If the transceiver has a built in antenna tuner, be sure it is turned off or disabled.

After properly preparing the transmitter, set the ANTENNA SEL. switch to the the desired antenna. Adjust the tuner as described below to obtain the best SWR. DO NOT change the transmitter's tuning (plate) or loading (antenna) controls until after the tuner has been fully adjusted. The transmitter can be "touched up" (if necessary) after the MFJ-949B is fully tuned.

Adjustment Procedure

When using the MFJ-949B in receive only applications, adjust the MFJ-949B for the highest "S" meter or signal level. The Tuning Chart can be used as a starting reference.

To use the MFJ-949B for transmitting, follow the steps below:

  1. Position the TRANSMITTER and ANTENNA controls and the INDUCTOR switch in the Tuning Chart position for the operating frequency.
    Freq. MHzTransmitterAntennaInductor
    1.8 1 1 L
    1.9 1 1 L
    2.0 1 1 L
    3.6 2 2 J
    3.9 2 2 I
    7.15 2.5 2.5 H
    10.15 3 3 G
    14.15 3.5 3.5 E
    18.2 4 4 D
    21.1 4.5 4.5 C
    24.9 5 5 B
    28.5 6 6 A

  2. Set the FUNCTION switch to SWR. Turn the SWR SEN. control full clockwise.

  3. Turn the transmitter's power control fully down. Set the transmitter to the tune position and transmit.

  4. Apply just enough power on CW (or AM / FM / RTTY) to obtain full scale deflection on the meter.

  5. Carefully adjust the TRANSMITTER and ANTENNA controls for the minimum SWR.
    NOTE:
    These controls interact. Adjust the TRANSMITTER control for minimum SWR, then adjust the ANTENNA control for minimum SWR. Go back and forth between these adjustments as many times as required until the lowest reflected power (best SWR) is obtained.

  6. If a perfect or very low SWR can not be obtained, unkey the transmitter and increase or decrease the INDUCTOR switch one position. Repeat from Step 5.
    CAUTION:
    Never change the INDUCTOR switch position while transmitting!
    NOTE:
    Always use the lowest setting of the TRANSMITTER control that allows a match. The widest matching range occurs at higher numerical settings of the TRANSMITTER control, but power handling and efficiency are reduced. (It is normal for the TRANSMITTER setting to advance as operating frequency is increased.)

  7. Set the FUNCTION switch to SET. Increase the transmitter power. Adjust the SWR SEN. control for full scale and observe the SWR by turning the FUNCTION switch to SWR. If the SWR is not satisfactory, adjust the ANTENNA and TRANSMITTER controls again.

  8. After a low SWR is obtained, the transmitter power may be increased to any value up to 300 watts carrier or 300 watts PEP.

  9. To read the transmit power, set the FUNCTION switch to 30 or 300 on FWD.

  10. To read reflected power simply turn the FUNCTION switch to 30 or 300 on REF.

Your DELUXE VERSA TUNER II will reduce the SWR of most antenna systems to 1:1. In a few rare cases, a perfect 1:1 SWR may not be obtainable. If this is the case, the length of the antenna or the feedline can be changed slightly until a low SWR can be obtained. See the antenna hints section.


In Case Of Difficulty

If this tuner fails to tune, please double check all connections and follow the tuning procedures again. Be sure you are using enough inductance (a higher INDUCTOR switch setting, higher alphabet) and have the capacitors open far enough (a higher front panel number).

If this tuner arcs at the rated power levels, please double check all connections and follow the tuning procedures again. Be sure you are using the largest amount of capacitance and lowest amount of inductance (lowest INDUCTOR switch setting (lower alphabet), TRANSMITTER and ANTENNA numerical setting possible) that allows the load to be matched on the operating frequency.

NOTE:
If this tuner arcs when operating on the 160 meter band, it may be necessary to reduce transmitter output power. Power handling is the lowest on 160, and when the load is a low resistance with capacitive reactance.

If you are still unsuccessful, but the tuner does adjust and operate when switched to the DUMMY LOAD position or another antenna, please read the Antenna Hints text.

Grounding Hints

To minimize RFI, single wire feedlines (such as used with Windom or longwire antennas) should be kept away from other wiring. Radiation will be minimized if the single wire feeder runs parallel and reasonably close to the wire that connects the tuner to the outdoor ground. The antenna feed wire should be adequately insulated to prevent arcing or accidental contact.

For safety, please use both dc and RF grounds. It is particularly important to have a good RF ground while using a single wire feeder. When using a single wire feeder, the tuner needs something to "push" against in order to force current into a single wire feedline. If a good RF ground is not available, RF will usually find it's way back into the power line (RFI), transmitter audio circuits (RF feedback), or the operator (RF burns).

Water pipes and ground rods provide good dc and ac safety grounds, but they are often inadequate for RF grounding because they are single conductors. RF grounds work much better when "spread out" over a large area with multiple connections directly to the equipment ground point. Water pipes, heating ducts, and fences may work (especially if they are all connected together with jumper wires), but the best RF grounds are radial systems or multi-wire counterpoises that provide large low resistance surfaces for RF energy. Ground rods by themselves are almost useless for dependable RF grounding.

RF and lightning travels on the surface of conductors. Braided or woven conductors have high surface resistance to lightning and RF. Ground leads for RF and lightning should have wide smooth surfaces. Avoid the use of woven or braided conductors in RF and lightning grounds unless the lead needs to be flexible.

Antenna Hints

WARNING:
For operator safety a good outside earth ground or water pipe ground should ALWAYS be installed and connected to the case of the MFJ-949B. Make certain the safety ground also connects to the transmitter and other station accessories. A 5 way binding post marked GROUND is provided for ground connection(s).

Location

For the best performance, an end-fed longwire wire antenna should be at least one quarter wavelength long at the operating frequency. Horizontal antennas should be at least a half wave long and high and clear of surrounding objects. While good RF grounds help the signal in almost any transmitting installation, it is extremely important to have good RF grounds with long wire or other Marconi antennas.

Matching Problems

Most matching problems occur when the antenna system presents an extremely high impedance to the tuner. When the antenna impedance is much lower than the feedline impedance, an odd quarter-wavelength feedline converts the low antenna impedance to a very high impedance at the tuner. A similar problem occurs if the antenna has an extremely high impedance and the transmission line is a multiple of a half-wavelength. The half-wavelength line repeats the very high antenna impedance at the tuner. Incorrect feedline and antenna lengths can make an antenna system very difficult or impossible to tune.

This problem often occurs on 80 meters if an odd quarter-wave (60 to 70 foot) open wire line is used to feed a half-wave (100 to 140 foot) dipole. The odd quarter-wave line transforms the dipole's low impedance to over three thousand ohms at the tuner. This is because the mismatched feedline is an odd multiple of 1/4 wavelength long. The line inverts (or teeter-totters) the antenna impedance.

A problem also occurs on 40 meters with this antenna example. The feedline is now a multiple of a half-wave (60 to 70 foot) and connects to a full-wave high impedance antenna (100 to 140 foot). The half-wave line repeats the high antenna impedance at the tuner. The antenna system looks like several thousand ohms at the tuner on 40 meters.

The following suggestions will reduce the difficulty in matching an antenna with a tuner:

  1. Never center feed a half-wave multi-band antenna with a high impedance feedline that is close to an odd multiple of a quarter-wave long.

  2. Never center feed a full-wave antenna with any feedline close to a multiple of a halfwave long.

  3. If a tuner will not tune a multi-band antenna, add or subtract 1/8 wave of feedline (for the band that won't tune) and try again.

  4. Never try to load a G5RV or center fed dipole on a band below the half-wave design frequency. If you want to operate an 80 meter antenna on 160 meters, feed either or both conductors as a longwire against the station ground.

    To avoid problems matching or feeding any dipole antenna with high impedance lines, keep the lines around these lengths. The worst possible line lengths are shown in brackets:

    160 meter dipole; 35-60, 170-195 or 210-235 feet. (Avoid 130, 260 ft)
    80 meter dipole; 34-40, 90-102 or 160-172 feet. (Avoid 66, 135, 190 ft)
    40 meter dipole; 42-52, 73-83, 112-123 or 145-155 feet. (Avoid 32, 64, 96, 128 ft)

    Some trimming or adding of line may be necessary to accommodate higher bands.
WARNING:
To avoid problems, a dipole antenna should be a full half-wave on the lowest band. On 160 meters, an 80 or 40 meter antenna fed the normal way will be extremely reactive with only a few ohms of feedpoint resistance. Trying to load an 80 meter (or higher frequency) antenna on 160 meters can be a disaster for both your signal and the tuner. The best way to operate 160 with an 80 or 40 meter antenna is to load either or both feedline wires (in parallel) as a longwire. The antenna will act like a "T" antenna worked against the station ground.

Technical Assistance

If you have any problem with this unit first check the appropriate section of this manual. If the manual does not reference your problem or your problem is not solved by reading the manual, you may call MFJ Technical Service at 662-323-0549 or the MFJ Factory at 662-323-5869. You will be best helped if you have your unit, manual and all information on your station handy so you can answer any questions the technicians may ask.

You can also send questions by mail to MFJ Enterprises, Inc., 300 Industrial Park Road, Starkville, MS 39759; by Facsimile (FAX) to 662-323-6551; or by email to [email protected]. Send a complete description of your problem, an explanation of exactly how you are using your unit, and a complete description of your station.

Original manual © MFJ Enterprises, Inc.
Additions and corrections (in blue) by djb.