ATV-3, 4, and 5 Vertical Antennas


This document has been recreated and is no longer available from Cushcraft/MFJ. All redrawn figures ©2012 WB4KDI.

The ATV-3, ATV-4 and ATV-5 are a series of vertically-polarized, omnidirectional antennas designed to provide complete coverage of the 20-10 meter (ATV-3), 40-10 meter (ATV-4), and 80-10 meter (ATV-5) Amateur Radio bands. WARNING: This antenna is an electrical conductor. Contact with power lines can result in death, or serious injury. The antennas may be used with a transmitter that employs a nominal 50-ohm output, at up to the legal Amateur power limit. When properly assembled and mounted, each vertical will exhibit a relatively low angle of radiation, useful for long distance DX communications or local non-skip signals. Constructed of 6063-TB32 aluminum tubing, each vertical combines a series of telescoping tubing sections with a set of "traps" to produce an efficient, broadband antenna. The use of traps, or parallel-tuned resonant circuits, automatically changes the antenna's effective length, according to the frequency in use. The traps and antenna dimensions have been chosen so that the radiator appears as an electrical 1/4-wavelength on each band. In addition, capacitive loading on the ATV-4 and ATV-5 provides expanded 40-meter coverage, in excess of that exhibited by a similarly short vertical. In conjunction with a highly conductive ground plane or wire radial system, each vertical will present a well-matched load to the coaxial feedline and radio equipment.

Prior to actually beginning the assembly of your Cushcraft vertical, you should spend a few minutes reading this manual, especially the sections describing the mounting configurations and radial/ground systems. With these factors in mind, assembly and installation can be accomplished with a minimum of wasted time and effort.

SPECIFICATIONS

ATV-3 ATV-4ATV-5
Overall Height - CW 14 ft, 1 in (4.28m) 20 ft (6.10m) 28 ft, 4 in (8.64m)
Overall Height - Phone 13 ft, 7 in (4.14m) 19 ft, 2 in (5.85m) 24 ft, 9 in (7.55m)
Wind Surface Area - CW 0.92 sq ft (.086 sq m) 1.26 sq ft (.117 sq m) 1.49 sq ft (.139 sq ft)
Assembled Weight 5.6 lbs (2.5 kg) 7.0 lbs (3.2 kg) 8.5 lbs (3.9 kg)
Maximum Mast Diameter 1-3/4 in (4.5 cm) 1-3/4 in (4.5 cm) 1-3/4 in (4.5 cm)
Frequency Coverage (MHz) 28.0 - 29.2
21.0 - 21.5
14.0 - 14.4
28.0 - 29.2
21.0 - 21.5
14.0 - 14.4
7.0 - 7.3
28.0 - 29.2
21.0 - 21.5
14.0 - 14.4
7.0 - 7.3
3.5 - 4.0
Nominal input impedance 50 ohms (Takes PL-259 connector)
Standing - Wave Ratio 1.5: 1 or less at Resonance
Power Handling Capability 2000 Watts P.E.P.
Element Material 6063-T832 Hard-Drawn, Bright Finish Aluminum Tubing
Trap Material 1/8 in (3.1 cm) Wall Fiberglass Tubing, with Enameled Copper Wire

PARTS LIST

DESCRIPTION ATV-3 ATV-4 ATV-5
Base assembly, 48 x 2in OD (122 x 5 cm) overall, with 1-1/4 in OD 1 1 1
(3.2 cm) aluminum tubing, insulator and coaxial connector
Aluminum tubing,48x 1-1/8 OD (122 x 2.9 cm) 1 1 1
10-meter trap, 48 x 1 in OD (122 x 2.5 cm), with 1-3/4 in OD 1 1 1
(4.5 cm) trap cover
15-meter trap, 39-1/2 x 7/8 in OD (100 x 2.2 cm), with 1-5/8 in 1 1 1
OD (4.1 cm) trap cover (4.1 cm)
Aluminum tubing, 18 x 3/4 in OD (46 x 1.9 cm) 1
20-meter trap, 48 x 3/4 in OD (122 x 1.9 cm), with 1-1/2 in OD
(3.8 cm) trap cover 1 1
Aluminum tubing, 48 x 5/8 in OD (122 x 1.6 cm) 11
40-meter trap, 48 x 1/2 in OD (122 x 1.3 cm) with 1-1/4 ln OD 1
(3.2 cm) trap cover
Aluminum tubing,36 x 3/8 in (91 x .95 cm) OD 1
Aluminum Rod, 36 x 1/4 in OD (91 x 6.4 mm) diameter (91 x 6.4 mm) 1
Aluminum ring 1/2 section, 10 in (25 cm) diameter x 3/8 in (.95 cm) 2 2

PARTS PACKAGE

PART
NO.
DESCRIPTIONATV-3ATV-4 ATV-5
S-5 3/8" (9.5 mm) Clamp 1
G-6 1/2" (12.7 mm) Clamp1
G-7 5/8" (15.9 mm) Clamp 1
G-8 3/4"(19.1 mm) Clamp 1 1
G-9 7/8" (22.2 mm) Clamp 11 1
G-10-1/4 1" (25.4 mm) Clamp12 2
G-11 1-1/8" (28.6 mm) Clamp 11 1
G-12 1-1/4" (31.8 mm)CIamp11 1
10 #8 Stainless steel internal tooth lock washer 4 4
11 #8-32 Stainless steel hex nut 2 2
12 3/4"(19.1 mm) Plastic cap 1
27 . 5/8" (15.9 mm) Plastic cap 1
77 3/8" (9.5 mm) Plastic cap 1
79 #8-32 x 1/2" (12.7 mm) Stainless steel machine screw2 2
83 1/4-20 x 1-1/4" (31.8 mm) Stainless steel machine screw.55 5
84 1/4" (64 mm) Stainless steel split lock washer88 8
85 1/4-20 Stainless steel hex nut88 8
90 Aluminum mast mount ring clap 22 2
104 1/4" (6.4 mm) I.D. Stainless steel flat washer 66 6
105 Formed aluminum guy wirelradial clamp 33 3
106 Formed aluminum ring bracket section 2 2

INSTALLATION INSTRUCTIONS

The ATV-3, ATV-4, and ATV-5 may be mounted in any of several configurations. It is important to mount the antennas as "in the clear" as possible, away from any metallic or conducting objects that might interfere with normal operation. The desired mounting configuration will determine which type radial/ground system will be the most efficient and practical.

WARNING: THIS ANTENNA IS AN ELECTRICAL CONDUCTOR, CONTACT WITH POWER LINES CAN RESULT IN DEATH, OR SERIOUS INJURY. DO NOT INSTALL THIS ANTENNA WHERE THERE IS ANY POSSIBILITY OF CONTACT WITH OR HIGH VOLTAGE ARC-OVER FROM POWER CABLES OR SERVICE DROPS TO BUILDINGS. THIS ANTENNA, SUPPORTING MAST AND/OR TOWER MUST NOT BE CLOSE TO ANY POWER LINES DURING INSTALLATIONIREMOVAL, OR IN THE EVENT PART OF THE SYSTEM SHOULD ACCIDENTALLY FALL. WHEN THE ANTENNA IS IN USE, CONTACT WITH ANY PORTION OF THE VERTICAL RADIATOR OR GROUND SYSTEM MUST BE AVOIDED BECAUSE OF SHOCK DANGER FROM HIGH RF VOLTAGES. CONSULT THE NATIONAL ELECTRICAL CODE FOR FURTHER DETAILS.


MOUNTING CONFIGURATIONS

  1. Ground Mounting:

    The antenna is mounted just above the ground surface on a short self supporting mast with a maximum outside diameter of 1 3/4 inches. (4.4 cm). There should be no more than 10 inches (25.4 cm) of the support mast exposed above ground before the antenna is installed. Ensure that the mast is driven into the ground enough to prevent any lateral movement afterinstallation ofthe vertical. It is very important that the lower end of the vertical base section is located within 2 inches (5.8 cm) of ground level. Any deviation from this dimension will cause the Nominal Dimensions Chart to be inaccurate. In windy environments the ATV-5 can be given additional strength by attaching polypropylene rope just above the 20 meter trap. (See Figure 4). Do not use any metal wire for the guys. Tuned or untuned radials may be used in this ground mounted configuration. The untuned system provides greater overall efficiency.

  2. Mast Mounting:

    In this arrangement, the antenna is mounted on a well-guyed mast, some distance above the ground (see Figure 5). This method is particularly advantageous for the 10, 15, and 20 meter bands, especially where the antenna is surrounded by trees or other obstacles. In addition, tuned radials should be used, eliminating the requirement for an extensive untuned radial system. Several of the radials can be used as guy wires, providing additional strength for the antenna and mast. The mast can be guyed independently of the antenna; guy wires do not have to be a specific length or broken with insulators as long as they are below the radials.

  3. Roof Mounting:

    This method is very similar to Mast Mounting (see Figure 6). In many cases, mounting the vertical "in the clear" on the roof will provide the most efficient antenna system. As with Mast Mounting, three of the tuned radials can serve as guy wires. (Ensure that the support structure is well grounded through the appropriate ground wires and rods for lightning protection). A special case occurs when the antenna is mounted over a relatively flat, metal roof. ln this configuration, the metal acts as a ground plane, eliminating the need for any radials. The base of the antenna should be mounted as close to the metal roof as possible, with a short electrical connection between the roof and mast mount portion of the antenna.

RADIAL/GROUND SYSTEMS

CAUTION
When operating the antenna, ensure that no one can come in contact with the radial system, as a serious shock can result. In addition, make sure that the antenna and radials can not come in contact with electrical conductors, especially power lines, at any time.

ASSEMBLY lNSTRUCTlONS

Each Cushcraft vertical has been designed for easy assembly, in addition to efficient operation, each part, and the quantity necessary, has been described in the preceeding parts list/package. The ATV-3, ATV-4, and ATV-5 are assembled in accordance with the Nominal Dimensions Chart and diagram on the facing page. Each vertical is constructed of a series of telescoping aluminum sections starting with 1 1/4" (31.8 mm) tubing for the base selection. The traps and tubing have been integrated, at the factory, into a single ready-to-use assembly, eliminating any unnecessary mechanical problems.

The various dimensions listed in the Nominal Dimensions Chart will generally permit the antenna to cover a majority, it not all, of the most-used portions of each Amateur band. This will enable you to set the antenna for the designed frequency coverage. Prior to assembly of the tubing, each trap and associated cover is assembied as shown in Figure 1.

Ensure that each trap is positioned so that the drain hole and slots in the tubing are above the actual trap, and the drain hole in the trap cover is below the trap (see Figure 1). Following installation of the trap covers, the telescoping sections are assembled, with the compression clamps used to secure the sections. Referring to the parts list, note that each trap can be identified by the size of the aluminum tubing on which it is installed.

On the ATV-4 and ATV-5, the capacitance ring is assembled as shown in Figure 2. Placement of the ring is not critical, as long as it is not more than 4 inches (10 cm) above the 20-meter trap. Also, when installing the ring, ensure that the drain hole in the tubing is not obstructed.

After completion of the vertical radiator, the aluminum mast mount rings and radial/guy wire clamps are assembled onto the base assembly as shown in Figure 3. Secure the three guy wire/radial wire clamp sections to the base assembly, but for ease of installation, do not tighten the hardware that holds the radials.

As a final step, prior to installation, check all dimensions to ensure that they agree with those from the Nominal Dimensions Chart. If desired, dimensions may be set between chart values, for adjustrnent of the frequency ranges shown by the SWR curves.



NOMINAL DIMENSIONS CHART

Testing and Adjustment:
After assembling and installing your Cushcraft vertical, check the SWR, using low power, to determine if it is tuned to the desired part of the band. There are apt to be slight variations, due to the mounting configuration and radial system, but except for 80 meters, and to a lesser extent 40 meters, these should not be of great consequence. Some variation from the typical SWR graphs should not seriously degrade performance. If the antenna does not exhibit a low SWR at the desired frequency; it can be adjusted by using the Nominal Dimensions Chart and the SWR curves as a guide. For example, adjusting the A dimension will affect 10 meters and, to a lesser extent, all lower frequencies. The B dimension, primarily affecting 15 meters, will not change 10 meters, but does have a small effect on the lower frequency bands.

SECTIONCWCENTERPHONE
A101 in (257 cm)98-1/4 in (250 cm)95-1/2 in (243 cm)
B17 in (43 cm)17 in (43 cm)17 in (43 cm)
C (ATV-3 only)30 in (76 cm)30 in (76 cm)30 in (76 cm)
OVERALL (ATV-3 only)14 ft, 1 in (4.28 m)13 ft, 10 in (4.21 m)13 ft, 7 in (4.14 m)
C28-1/4 in (72 cm)27-1/2 in (70 cm)26-3/4 in (68 cm)
D (ATV-4 only)67-1/2 in (171 cm)66 in (168 cm)64-1/2 in (164 cm)
OVERALL (ATV-4 only)20 ft (6.10 m)19 ft, 7 in (5.97 m)19 ft, 2 in (5.85 m)
D67 in (170 cm)64 in (163 cm)61 in (155 cm)
E1 (ATV-5 only)97 in (246 cm)82 in (208 cm)67 in (170 cm)
E2 (ATV-5 only)93 in (236 cm)78 in (198 cm)63 in (160 cm)
E3 (ATV-5 only)89 in (226 cm)74 in (188 cm)59 in (150 cm)
E4 (ATV-5 only)85 in (216 cm)70 in (178 cm)55 in (140 cm)
OVERALL (ATV-5 only)28 ft, 4 in (8.64 m)26 ft, 7 in (8.10 m)24 ft, 9 in (7.55 m)