The "Line Level" audio output on pin 5 of Rear panel connector ACC1 is very low, with the manual stating 300mV.
Normal Line Level is regarded as about 700mV. Although my MiniDisc Recorder had a gain control for its Analogue I/P it still
couldn't make 0 VU.
Here, by adding two resistors we can increase the gain of the audio appearing on pin 5 of ACC1.
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Remove the bottom cover.
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Remove 6 screws holding down Main Unit.
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Remove screw on rear panel inbetween ALC & Send RCA sockets.
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Remove heatsinking clip holding transistor to chassis.
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Remove flat ribbon cable to J3 in far right corner.
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Carefully pry PBA loose and fold over
see picture at left. (I actually had to remove RF Unit shield and loosen a shielded cable to allow the Main Unit PBA to fold out).
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Locate IC-503, a NJM2058 OPAMP in an SMT SOIC14 package.
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Remove W3 0603 SMT link.
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Fit an 10k 0603 SMT resistor in W3's place.
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Fit a 1/8w 5k6 through hole resistor from IC-503 pin 9 to ground.
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We have changed OPAMP IC-503c from being a unity-gain follower into a non-inverting amplifier with a gain of approx 2.5.
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* Block Diagram of Audio Stage - Note AF AMP IC-503C which provides "AFO"
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* Before modification
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* After modification. W3 replaced with 10k and resistor to ground added to pin 9
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Close-up of IC-503 - note copper area of "Ground" where 5k6 can be soldered to
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General Coverage H.F. TX Mod (1.6 - 30.0MHz)
VHF remains 50.0 - 54MHz TX only.
Modification summary:
Remove the W805 jumper chip on MAIN unit by soldering iron.
Modification Procedure:
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Remove bottom cover of IC-756.
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On MAIN unit board you will see I.F. filters and daughter board (DSP PBA) on the right hand side.
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W805 jumper and IC803 chip located under DSP PBA.
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Remove DSP PBA (lift up carefully!)
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Look for IC803 and line of jumpers (0603 sized SMT links).
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Remove W805 jumper - as indicated below.
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Re-install DSP PBA
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Re-fit bottom cover.
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[W801] |
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[W802] |
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[W803] |
IC 803 |
[W804] |
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Remove=>[W805] | CHIP |
[W806] |
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[W807]
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[W808]