Mechanical construction and test

After a few years collecting the antennas I finally could start building my new stack for 432MHz: 8 yagi’s 21 elements from F9FT. My garden isn’t big enough to build such an array but I get the permission of my father-in-law to use some space at his home. On May 17th 2007, I build the stack and below you can see the story. Together with my EME neighbor Rob, PE1ITR, we are going to participate in the ARRL EME contest in October.

 

The workspace of my father in law which I can use for building the stack and new antennas.

 

Construction of the horizontal boom.

The rotator and support.

The horizontal and vertical booms.

Only two yagis on place.

Again 3dB added hi.

Just one yagi to go.

Yes! The stack with the 8 yagis.

PE1RDP connecting the feeders and a professional construction engineer is watching.

PE1ITR and PE1RDP are checking the rotator.

“Is this connector still ok?”

Even visitors from Brazil and Canada. Eyeballed WAC ;-)

Electrical test (sunnoise measurement)

Rob, PE1ITR, measuring the phasing feeders.

A lot of work ….

Still a lot of work…

Rob, PE1ITR and Arno, PE1RDP, working in a team.

Rotator and horizontal boom ready.

Rob is connecting the power splitters.

Stack almost ready for action.

Our final part, connection the phase feeders to the splitters.

After working a whole day, finally ready.

Pointing to the cold sky, just before sunset.

The ARRL EME contest 27/28 October 2007

Our stack almost there to hit the moon.

Some feeders and control wires from shack to stack.

The 8x21 ready for action!

Rob - PE1ITR – repairing his PA with superglue.

Waiting for moonrise (and beer to celebrate our first qso)

Breakfast after (almost) no sleep .....

TX feeder (7/8"), RX feeder (Aircom+) and elevation control wires.

The antenna worked, we made several nice qso’s and could even hear our own echos in cw.

Building new 70cm yagis in the winter of 2007/2008.

The dipoles ready on the garden table.

The holes drilled in the boom.

Waiting when the rain will stop …

Rain didn’t stop, yl not at home, so antenna could dry inside the house.

Ready for electrical test. Now v-pol.

Yagis now h-pol for eme test.

Building a new stack with 4 yagi’s 4x7wl DJ9BV (January 2009)

The 4 yagis, old, dirty, without dipoles. But for free !

Just a quick sunnoise measurement

But first making dipoles with 1 4 balun

Dipoles in the a IP54 waterproofed box

A lot of qrm up till s9 so EME impossible? No, just ask your neighbor to switch off his 433MHz (LPD) clock…

As you can see, 4 yagis in a 2x2 box are small, without driving your neighbors crazy.

 Improving 16 elements DK7ZB 70cm yagis (spring 2010)

Temporary construction, grounded to boom. Necessary for good match!

Detail of this match

After some experiments …

… better results

Both yagi’s waiting for “antenna weather”

Change connector from N to 7/16

So … from N ….

… to 7/16

Both yagis 7/16 with improved ground by using aluminum

Telefunken SV 5379 Solid State PA for 70cm (July 2010)

A relay, some fuses and surge guards are the only modifications inside the power supply

And outside a fan and a power switch

 

Controller inside and LEDs at the front of the PA

The controller in detail

The controller in place of the CAM module inside the PA

Telefunken SV 5379, the front

Not a good idea. The fans are too close to the heat sink. Too less airflow for sufficient cooling.

Fans now in good position.

Enough airflow in the “tunnel”

Building another 2 yagis for the four-group

Phasing feeders. Now ˝” lcf1250 by RFS. It was Ecoflex 10

N connector on one side ….

And 7/16 Andrews at the other side

Attenuation measurement

Using qrp transmitter

Measured max 0.19dB (inclusive connectors and 2 adaptors)

Mechanical construction of the yagi’s (February 2011)

Passive elements almost ready

Nice weather: 12 deg Centrigrade, sunny and no wind. Almost spring.

Mechanical test passed

New material under deep blue sky

Build the array on the roof (March 2011)

 

First: remove all 144MHz yagi’s

The yagi’s are in place, feeders aren’t connected yet.

After a whole day working, all the stuff is working. Just before sunset.

Even full elevation is possible

The four yagi’s in a small box

The new material shiny in the spring sun

I can measure about 8dB sunnoise.