project  #2 An amateur station frequency standard

Why a frequency standard?

For microwave applications correct frequency readout is of utmost importance to locate your fellow-ham operator on your dial.

Next you only have to turn your antenna and hope for good condx hi.

Available reference sources

The last decades the well known off air references such as DCF77 at 77.5 kHz (UKW berichte, Electron)  Deutschlandfunk at 153 kHz (PE1CQQ) and Droitwich at 198 kHz were often used a base for ham frequency standards.

During the last decade GPS stuff popped up (currently HP surplus Z3801 seems a good choice), but also Brook Sheera and Luis Cupido published some interesting material.

I would like to mention the following links

PE1CQQ frequency standard project

Brook Shera's frequency standard project

Luis Cupido "ref lock" project

DK7NT GPS & ZDF controlled oscillator- part 1

DK7NT GPS & ZDF controlled oscillator - part 2

The fact that some TV transmitters use a very accurate picture timing derived from atomic standards is also very attractive.

Next everyone dreams of Rubidium standards and the like of course and these too are sometimes found at the surplus market, though I didn't find one yet.

I have been struggling in the past with DCF77 locking, but always the 1 second and other phase modulation was audible after multiplication.

From various sources I have looked into, phase-locking to ZDF appealed to me.

Pre-requisites

In my case I already had a reasonable stable oscillator in my shack my 35 year old HP 5245L counter, containing a 1 MHz oscillator around  a glass sealed quartz plate.

The whole lot is ovenized for 24 hours per day, leaving the instrument plugged to the mains of course.

I started off changing the counter's oscillator circuitry such, that the oscillator is always on too.

I added a 7915 three terminal regulator and two 47 uF caps  from the instruments -35V oven voltage.

A26(1-6) connector is now cut from it's original supply and the -15 V from the new regulator output is rewired to it.

Next I removed the large tuning capacitor C2 & C3, outside the oven, and I replaced it with the following circuit.

Figure 1 Modification HP5245L within oven compartment

Additionally I added a 390 ohm series resistor and 10 nF series capacitor from emitter of A26Q4 to a (new) BNC receptacle at the instrument's rear using miniature coaxial lead via a free pin on PWB A26.

 Another (new) BNC receptacle was added to carry the tuning voltage, also via a coaxial lead.

Note that from now on always an external stable 5V bias is necessary to allow proper instrument operation

The tuning sensitivity need not be large. I experimented somewhat by listening to the oscillators 144th harmonic on my TS700, while counting the beat-note  frequency with the counter itself, which is allowe since detuning is very small and precise absolute values are not necessary.

The idea was to have a stable DC voltage such as a Analog Devices REF02 band-gap reference to switch to whenever no timing reference is available.

I found about 100 Hz of shift at 144 MHz for 1 Volt tuning voltage deviation. This means about 2/3 Hz at 1 MHz.

TV horizontal sync signal as reference

The horizontal or line sync frequency of European TV is 15625 Hz which is exactly 64 μsec.

The timing signals can be separated from the video-signal using a LM1881 sync-stripper.

The negative edge of the sync within the video signal is the reference edge.

Special about Zweites Deutsches Fernsehen (ZDF) is that their timing is governed by the atomic standard at Frankfurt DCF77.

A slight problem are the serration pulses during flyback which differ slightly to discriminate between odd and even fields during transmission of a single TV-frame (picture).

Within these fly-back periods, the line frequency actually gets doubled, but the negative edges of the sync signal stay aligned, though at double frequency.

This double frequency can be gated out using a one-shot circuit which is tuned to be slightly larger (40 μsec) than the double line-frequency period (32 μsec).

This disables the second edge due to the double frequency and permits perfect timing without phase-jumps into the PLL due to odd/even field serration pulses.

 

Figure 2 PAL sync timing around 'fly-back'

Jitter

There is an appreciable amount of jitter on the Hsync if one measures the edges at some distance away from the trigger edge. I still have to determine the frequency content of this jitter.

If the PLL bandwidth is narrow enough this shouldn't be a problem.

 

The PLL circuit

I had some nice phase-detector HEF4750 chips lying around which could do a perfect job  to my mind. Actually it is a frequency and a phase detector in one.

The frequency discriminator allows for coarse control, while the phase-detector is for the precise action.

The phase-detector is a so called dual sample and hold circuit which once was patented for its low spurious feed-through

It's operation is rather simple but to my mind not always understood by various hams.

The basic idea is that a constant current source charges a capacitor started off by zeroing the charge by the reference signal's edge.

If the feedback signal's edge 'comes along' within the capacitor charging period, charging  is stopped and the instantaneous voltage of the capacitor is stored in the next capacitor.

If the feedback edge is outside the window created by the the maximum charging period the control action is 'handed over' to the frequency discriminator.

If the feedback frequency is too low, the discriminator indicates UP, when too high it indicates DOWN. Within the charge period it is off (high-Z)

This charging-period limits the reference frequency somewhat, typically around 10 kHz. The smaller the charging period is with respect to the reference period, the higher the phase-detector gain will be.

Since my oscillator is at 1MHz this must be divided by 64 to obtain 15625 Hz, so further reducing my oscillator gain to about 40 milli-radians/V.

The phase-detector extra gain potential is welcomed.  I measured the gain of the phase-detector to be 700 mV over 2.45 milli-radians  =  285 using a 15 volt supply, timing cap of 220 pF and a current source set resistor of 68 kohm. The Phase-frequency detector part has a fixed gain of Vdd/(4π)

The frequency discriminator and phase control voltage are fed through the PI loop-filter to the Xtal oscillator.

The integrator is shorted out if video input fails. so feeding the band-gap voltage into the loop assuring a kind of holdover at lower accuracy

If one observes the control voltage with an oscilloscope one sees voltage fluctuate with picture content. During fly-back no voltage change occurs ,so no influence of either teletext nor VITS.

This means some frequency wander remains due to some imperfection in the sync-stripper which introduces some slight period variation.

Being quiet around fly-back indicates that 50 Hz (field-frequency) FM  sidebands will be present in the output signal

This can be removed by sampling the control-voltage once lock is declared by field derived pulses. I didn't experiment with that yet.

Fluctuation is about 100 mV peak to peak, i.e. some 66 milli-Hertz peak peak on 1 MHz, 66 x 10-9

The effect shows observing the 433th harmonic of the 1MHz reference in my IC402 SSB transceiver while feeding about 30 seconds of audio beat-note in to my PC soundcard

FFT-ing the audio is much revealing. Very noticeable are the 50 Hz sidebands, which is the TV transmission field-frequency

 Field-frequency re-sampling or low bandwidth PLL is certainly going to help suppressing the 50 Hz pitch FM sidebands.

Note that the unlocked tone is slightly lower in frequency, actually that's the drift of my IC402 which was just switched on for the purpose.

Later I verified that audio changed much less, observing about 1 Hz which is an obvious error using 1 second gating the frequency counter.

The narrow span shows that performance of the PLL has  room for further improvement with regard to close-in noise, still I am very satisfied for the moment.

Since this is 433th harmonic, sidebands of the 1 MHz signal will be at least more than 50 dB down from the values shown here, theoretically that is.

This already shows by observing the 34th harmonic, though 50 Hz sidebands remain clearly visible.

The meter circuit on the tuning voltage shows this spread on the average tuning voltage.

 

The TV receiver

From an acquaintance  I obtained a  surplus Philips'  tuner module  UV916H which has a synthesizer controllable via I2C.

So for setting the synthesizer I had to do some programming. I preferred C and found a  piclite C compiler http://www.htsoft.com/products/piclite/piclite.html

on the internet.

I added an  I2C. ADC/DAC, to allow metering and AGC and some other measurements outside this project's scope

My C source i2croutines  (and a not used dac_routine) can be found  here too.

The receiver is further without comment, since it is relatively straight forward.

If the input signal is too low, the micro-controller pulls the video into the off condition.

Additionally I built another PLL using a 10 MHz TXCO obtained from the Jan Corver Museum in Budel not far from where I live.

This frequency is locked to 15625 Hz divided down from my 1 MHz standard. This too is a rather narrow bandwidth PLL.

Furthermore I added another PLL at 100 MHz locked to the 10 MHz one. This one uses a  Minicircuits VCO, hence this PLL has a much wider bandwidth.

It's reference is the 10 MHz TCXO and the phase-detector used is a derivative from the well known 4046, the redesigned 74HC9046

In this way I can mix down my microwave LO's running around 90 MHz .. 100 MHz to more manageable frequencies.

I didn't throw away my old DCF77 receiver. I use it's pulsing carrier o/p to  feed to another PLL to remove amplitude changes.

Another PLL locked to the 1 MHz one generates a 77.5 kHz signal which can be open loop compared to the received carrier.

Using a dual beam oscilloscope one can observe the stability of the 1 MHz source w.r.t. the received DCF carrier.

 I already did some measurements and they support my satisfaction up to now.