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ICOM IC-R71A receiver restoration

Recently I got ICOM IC-R71A receiver from one of my friend. ICOM IC-R71A is multi mode quadruple superheterodyne receiver with frequency range from 100kHz to 30MHz. When it comes to my workshop it's completely dead but outer casing and front panels are in really good condition. Before troubleshoot the receiver I download both user manual and service manual from the internet. As like all ICOM products this receiver also comes with very detailed user manual and service manual.
     
Restored ICOM IC-R71A HF communication receiver

Restored ICOM IC-R71A HF communication receiver

As I observed this receiver consist with many PCBs which including:
 
  • Main board
  • Front boards (altogether 7 boards, which including 1 main board known and matrix board and 6 small PCBs)
  • PLL board
  • RF board
  • Logic board and RAM board
  • Power supply board
 
In addition to above boards there are some spaces in this chassis to install other optional boards such as FM board. 
 
After observing the power supply board, I notice couple of dry joints in rectifier module and 2SD880 power transistor. After re-soldering, power supply unit starts to work and receiver got powered up.
 
     
Restored power supply unit

Restored power supply unit

 
After checking it for few minutes I noticed couple of problem with this receiver. The main issues which I noticed are faulty RF gain controller and very low audio output from the receiver.
 
While checking the boards I notice that most of the electrolytic capacitors in this unit are in quite bad state. I noticed most of the electrolytic capacitors in PLL board are in very bad condition and most of them are in "leaky" state.
 
After checking other PCB boards, I decided to recap all the electrolytic capacitors in this receiver. I bought all necessary capacitors from the local market and it costs me approximately LKR 300. For most of the values I choose Nichicon capacitors because they are commonly available in local market. For other values I use Panasonic and ELNA capacitors. Because 10V capacitors are hard to find I use 16V capacitors instead. The list of capacitors I replaced are in following list:
 
Capacitor Quantity
0.1µf / 50V 4
0.22µf / 50V 2
0.47µf / 50V 9
0.47µf (non-polar) / 50V 1
1µf (non-polar) / 50V 3
2.2µf / 50V 3
3.3µf / 50V 2
4.7µf / 50V 3
100µf / 25V 2
4700µf / 25V 1
1µf / 16V 7
10µf / 16V 7
22µf / 16V 4
33µf / 16V 3
47µf / 16V 21
100µf / 16V 6
220µf / 16V 3
470µf / 16V 6
 
     
Restored display board PCB

Restored display board PCB

 
     
Restored matrix board PCB

Restored matrix board PCB

It took me nearly 1 week to replace all the above capacitors.
 
I took extra precaution while working with logic board because it consists with battery powered memory module. (According to ICOM, it's DRAM uses this lithium battery to retain its content. If it got erased, radio may become unusable.)
 
     
Restored main board PCB

Restored main board PCB

 
     
Restored main board PCB

Restored PLL board PCB

 
After replacing all the capacitors receiver starts to work perfectly and I got amazed by its performance. Compare with my existing receivers this receiver performs extremely well and its sensitivity is super impressive.
 
     
Final view of restored receiver

Final view of restored receiver

 
The only thing which I cannot restore in this receiver is its S meter lamp. I try to couple (white) LED into this but it does not work as original lamp (the dimming functionality seems not working with LEDs), so I decided to keep it open until I found suitable filament light for this.
 
 
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